Best Stain Sprayer — Buyers Guide, Review, and Comparison

A stain sprayer is an essential tool in any home-improvers do-it-yourself kit. It will help you apply the necessary coverage you need to protect your outdoor wooden furniture, fixtures, and fittings — as well as come into its own for updating your indoor staining tasks. Correct tip size is key to make sure the stain covers your surface and not the surrounding area. Power output also plays an important role and must be considered.

Our Top Pick
Campbell Hausfeld DH580000AV
An uncomplicated lightweight air sprayer for stain that offers flawless results with precise even coverage. This unit only requires a small compressor to supply 4.0 CFM at 40 PSI. Utilizing fully adjustable air and paint output, resulting in minimum overspray — an attractive aspect in this spray gun. For easy cleanup, the gravity-fed system steps up to assist.
Features
  • Gravity-feed spray gun.
  • Best air sprayer for stain.
  • Small compressor compatible.
  • Lightweight aluminum unit.
Product Rating: 4.6/5

Stain Paint Sprayer Comparison Table

IMAGE PRODUCT DETAILS
  • Nozzle/tip: 0.055-inch
  • Sprayer Type: Gravity-feed HVLP spray gun
  • Adjustable Coating Flow Control: Yes
  • Paint Cup Size: 0.63-quart

Features

  • Aluminum housed spray gun.
  • Operates 4.0 CFM at 40 PSI.
  • 1.5 to 9-inch pattern width.

Product Rating: 4.6/5

Check Price at Amazon Campbell DH580000AV Review Campbell DH580000AV Review
  • Nozzle/tip: Control Finish Nozzle
  • Sprayer Type: HVLP
  • Adjustable Coating Flow Control: Yes
  • Paint Cup Size: 0.85-quart

Features

  • Three spray patterns.
  • Flow rate of 1.25 LPM.
  • Minimal overspray.

Product Rating: 4.6/5

Check Price at Amazon Control Spray 250 Review Control Spray 250 Review
  • Nozzle/tip: 0.015-inch
  • Sprayer Type: HEA Airless
  • Adjustable Coating Flow Control: Yes
  • Paint Cup Size: N/A — sprays directly from paint container

Features

  • 0.55 horsepower output.
  • 25-foot hose.
  • 0.29 GPM.

Product Rating: 4.6/5

Check Price at Amazon Wagner Control Pro 150 Review Wagner Control Pro 150 Review
  • Nozzle/tip: Control Finish Nozzle
  • Sprayer Type: HVLP
  • Adjustable Coating Flow Control: Yes
  • Paint Cup Size: 0.85-quart

Features

  • Cord protector.
  • Three spray patterns.
  • Lock-N-Go technology for straightforward cleaning.

Product Rating: 4.5/5

Check Price at Amazon HomeRight Quick Finish Review HomeRight Quick Finish Review
  • Nozzle/tip: Control Finish Nozzle
  • Sprayer Type: HVLP
  • Adjustable Coating Flow Control: Yes
  • Paint Cup Size: 1-quart / 1.5-quart

Features

  • Ideal for DIY newbies.
  • Floor-standing turbine.
  • 20-foot hose.

Product Rating: 4.5/5

Check Price at Amazon Wagner 518080 Review Wagner 518080 Review
  • Nozzle/tip: Control Finish Nozzle
  • Sprayer Type: HVLP
  • Adjustable Coating Flow Control: Yes
  • Paint Cup Size: 0.88-quart

Features

  • Duel fan turbine.
  • Three spray patterns.
  • 360-degree spraying capability.

Product Rating: 4.3/5

Check Price at Amazon Wagner Opti Stain Plus Review Wagner Opti Stain Plus Review
  • Nozzle/tip: 1.8 mm / 2.2 mm / 2.6mm(x3).
  • Sprayer Type: HVLP
  • Adjustable Coating Flow Control: Yes
  • Paint Cup Size: 1.05-quart

Features

  • Includes extra suction tubes, cleaning brush, and needle.
  • 1200-watt motor.
  • 6-foot power cable.

Product Rating: 4.0/5

Check Price at Amazon Scuddles Paint Sprayer Review Scuddles Paint Sprayer Review

Best Stain Sprayer Buying Guide

If you’re a fan of protecting and preserving your outdoor wooden fences and furniture, a stain sprayer is a handy tool. It also comes into its own if you’re looking to update wood-based interior items.

Granted, you could complete this necessary maintenance using the standard paintbrush or roller approach, but it will take you considerably longer to achieve the same finish.

When it comes to working with stains, there are a few crucial differences that need to be taken into account.

Stains are usually less viscous than other mediums, so you need to ensure that you have the appropriate nozzle size. It’s also likely that you’ll be working on things like your garden shed, fencing, or decking — so your sprayer needs to suit outdoor use. For example, it should feature a lengthy power cord, be convenient to move, and provide minimal overspray.

How to Choose the Best Sprayer for Stain?

With more paint guns on the market than ever before, finding a suitable stain sprayer can be quite tricky. Many manufacturers claim that their sprayers can be used for almost any application. Yet, when you take a closer look, some models bear the critical points that make them more appropriate for use with stain.

Hence, I’ve put in some lengthy research for you, making this the ultimate paint and stain sprayer review — where the key features have been laid out in plain, easy to understand English.

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Nozzle Size

When you’re using stains on your projects, you’ll notice that they’re of a less viscous nature than other mediums, such as latex or enamel coatings. This means that you’ll need a nozzle with a narrower orifice. As a general rule, you should be looking for a spray tip size between 0.009 and 0.013-inches for working with transparent stain and 0.013 and 0.015 for solid stain.

You’ll also need to match the spray tip to your project size and make sure that the nozzle provides an appropriate pattern and width. Many sprayers will support a range of tip sizes aside from the one that is included. Hence, if you’re looking to spray a variety of stains, check the manufacturer’s guidelines to see which nozzles are supported.

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Power Output and Adjustment

There are many behemoth paint sprayers around that boast a spraying pressure of over and above 3000 PSI, but is this really what you need when spraying stain? Not really.

Look for a machine that provides enough grunt for you to complete the job rapidly but not so much that it obliterates your projects or sprays too much paint around. As I’ve already mentioned, stain is at the lower end of the viscosity scale — meaning that it doesn’t require too much pressure for it to be atomized.

Based on this, the best stain power sprayer will drive out a pressure of between 15 to 45 PSI. This allows you to adapt to different speeds of spraying — going faster over larger surface areas such as fence panels and vice versa when it comes to smaller table legs. Of course, you can use a sprayer that pushes out more pressure, just make sure it can be tamed to suit your staining needs.

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Portability and Weight

Staining is a must to weatherproof your outdoor fittings. The majority of the time, it will be more convenient to coat things like fences or outbuildings in situ — especially if it’s annual maintenance.

To aid outdoor work, a handheld unit is fantastic, it will allow you to move freely around your project without the hassle of maneuvering a larger unit. That said, if you decide to go with a floor-based turbine sprayer, then a relatively long, kink-proof hose is a must to gain maximum reach.

Also, don’t forget to take into account the length of the sprayer’s power cord. Unless you have many electrical outlets in your workspace, a lengthy cable will prevent tripping over a long extension lead.

input impedance

Cup Size

Some devices allow spraying directly from your paint tin, which is fantastic as you don’t need to interrupt your workflow to refill your paint cup — although you will need to move the paint canister with you as you go.

If your stain spray gun includes a paint cup, check that the size is sufficient. You don’t want a cup that is so large the heaviness of the paint adds unnecessary weight to your arm and causes fatigue. Conversely, it shouldn’t be so small that you have to stop working every few minutes to refill.

ease of use

Straightforward to Clean

Stain is not the hardest coating to clean away, providing you address this while it’s still wet — so completing this chore as soon as possible is essential. To make this task easier and less time consuming, it’s ideal if your stain gun breaks down into separate pieces so that you can flush all of the stain from the unit conveniently.

How To Use Stain in a Paint Sprayer

What You Will Need to Follow This Tutorial

To spray items with stain using this step-by-step guide, make sure you have a few vital supplies to hand.

  • Paint stain sprayer.
  • Your chosen stain.
  • Appropriately sized fluid nozzles.
  • Separate containers for priming and clean up of your sprayer.
  • Stir sticks.
  • Plastic sheeting or tarps.
  • Masking tape.
  • Cleaning cloths.
  • Paintbrush for touch-ups.
  • Personal protection equipment — dust mask, safety goggles, and spray sock hood.

How To Use a Stain Sprayer — Step by Step Instructions

Step 1 — Preparing Your Workplace and Spraying Item

  1. Allow yourself plenty of space. Ensure that what you intend to spray isn’t surrounded by any other furniture or objects.

    If you’re staining a fence on top of a wall, place your tarps on all surfaces that you don’t wish to coat and tape in place.

    When working outdoors, try to avoid windy weather.

  2. Wash your chosen item down either with cloths or a pressure washer to remove all dirt and debris. Allow the item to dry completely. Once dry, don your protective equipment.

Step 2 — Start Spraying

  1. Now you’re all set to start spraying. Select the most appropriate nozzle size for your chosen stain and (depending on which type of unit you’re using) fill your coating cup or place the suction tube directly in your container.
  2. Adjust the output of the machine using the flow dial — following the manufacturer’s instruction manual. Start with the lowest setting possible — it will give you better control.
  3. Start working from the top of your project down. Remain at a distance of 12-inches from your item and spray with the grain if possible. Remember to use strokes that are long and even, overlapping every previous pass by 50 percent — this will ensure an all-over finish. You may need to angle your gun somewhat to reach any undersides or inside surfaces if you’re not able to move the item around.
  4. Follow the directions on the stain canister for how many coats to apply and for drying time. Also, repeat step three as necessary.

Step 3 — Cleaning and Tidy Up

  1. Once you have applied all the required coats, remove the plastic sheet or tarp and masking tape from the surrounding areas.
  2. Follow the manufacturer’s guidelines for cleaning your unit and allow it to dry fully before storing.

Best Paint Sprayer for Stain — The Top Seven

With so many homes consisting of wooden components — garden furniture, fences, and even garden playhouses — a stain sprayer will assist you in the challenging task of giving your property higher curb appeal.
Our Rating: 4.6

An HVLP (high-volume, low-pressure) stain sprayer such as the Campbell Hausfeld DH580000AV spray gun is an ideal choice for your staining projects — it reduces overspray and puts your coating exactly where you want it.

This is a gravity-fed air spray gun for stain, which means that less pressure is demanded from your small home compressor — in comparison to its pressure-powered and siphon-fed brothers. As only four CFM is required, it’s a fantastic unit for keen home-improvers.

Spray width is fully adjustable between 1.5 to 9-inches, allowing you to stain both larger garden fence panels and smaller fence posts. The 0.055-inch nozzle delivers precise atomization, which results in even coverage on even the most textured surface.

Not only will this sprayer handle stains but as you can regulate airflow and volume output, it also steps up to the mark to work with primers, lacquers, enamels, and base coats. This means it’s an extremely versatile unit that you can use elsewhere once your staining jobs are done.

A substantial 0.63-quart acrylic paint cup is just the right size for the majority of staining projects — not too small that you have to interrupt your spraying and not too large that it makes the 8-ounce stain gun overweight when the cup is full.

Campbell Hausfeld boasts over 180 years of experience in making work easier. The main focus of this US-based company is developing compressed air products for DIYers that are backed by knowledgeable customer service.

Pros

  • Sleek aluminum design.
  • Minimal overspray.
  • 0.63-quart paint container.
  • Gravity-fed — only requires a small compressor.
  • Extremely attractive price point.
  • The best overall power stain sprayer.
  • 0.055-inch fluid tip.
Cons

  • Not suitable for super-sized staining jobs.
  • Lacks compatibility with heavy-duty density coatings.
  • Design
  • Functionality
  • Price
Our Rating: 4.6

he Wagner Control Spray 250 stain sprayer is a nifty tool to help you avoid brush strokes and accomplish the job three times faster than with a paintbrush. This stylish, compact turbine-driven unit operates with HVLP technology — removing the need for an external compressor and reducing overspray.

Pushing out 1.25 liters per minute, it allows for even coverage when working with stain and other coatings utilizing an adjustable medium flow dial. The Control Finish nozzle can take charge of your fan pattern — simply twist the front end. You also have the choice of circular, vertical, and horizontal outputs.

A 0.85-quart coating cup holds enough stain to allow coverage of an eight by 8-foot surface area in under two minutes. And, for the end of the day clean up, Wagner’s patented Lock-N-Go system enables you to disassemble the unit without hassle. This guarantees that all your coating is removed before you store the unit away.

Wagner SprayTech is the creator of the Control Spray 250. It sits midway in a line that focuses on stain sprayers for experienced and newbie DIYers. It’s a brand backed by over 70 years of experience and offers exemplary customer service — making it one of the preferred manufacturers for many users who demand durability and reliability.

Pros

  • Straightforward to clean.
  • Reduced overspray.
  • Three spray pattern capability.
  • Adjustable medium flow.
  • Control Finish nozzle.
  • Part of the purpose-built Wagner range for handling stains.
Cons

  • Somewhat noisy.
  • Unsuitable for large projects.
  • Design
  • Functionality
  • Price
Our Rating: 4.6
Perhaps for one reason or another, you’re not a fan of HVLP machines and would prefer an airless stain sprayer, for example, the Wagner Control Pro 150. This contractor-grade unit pushes out an operating rate of 0.29 gallons per minute, and reduces dreaded overspray by up to 55 percent. It can also spray directly from a five-gallon paint canister by utilizing an uptake tube.

The 0.55 horsepower motor features five pressure options. This means that not only will it spray stain, but it can also handle thicker mediums such as latex-based coatings. Furthermore, the pump boasts a completely rebuildable fluid section — substantially increasing the lifetime of this paint and stain sprayer by up to three times in comparison to competitor products.

To optimize operating reach, a 25-foot hose attaches the spray gun to the main housing of the machine — hence, keeping the actual weight in your hand to a minimum and allowing you to spray for longer.

As it’s one of the more powerful machines in this stain sprayer review, it can handle larger coating projects with ease — such as entire garden sheds or boundary fencing.

However, in all honestly, the Pro 150 is a sprayer that may be overkill for inexperienced sprayers and part-time DIYers — Wagner’s HEA range is more suited to pros, contractors, and hardcore home improvers. Wagner SprayTech is one of the global giants in the spray painting world and is well known for innovative technology that’s integrated into straightforward sprayers.

Pros

  • Allows spraying directly from the coating canister.
  • Maximum operating pressure of 1500 PSI.
  • Airless sprayer for stain.
  • Five material flow options.
  • Prosumer unit ideal for expansive staining projects.
  • Positive paint and stain sprayer reviews.
  • HEA technology offers up to 55 percent less overspray.
  • 25-foot hose.
Cons

  • Better suited to more experienced sprayers.
  • Loud operation.
  • Design
  • Functionality
  • Price
Our Rating: 4.5
In my opinion, for a newbie to DIY looking for a straightforward stain sprayer, the Quick Finish HVLP sprayer from HomeRight is a great introductory machine. It’s simple to set up — zero priming or compressor needed — allowing you to trade your brushed finishes for flawless results with no fuss.

You have complete control over the volume of material pumped out via an uncomplicated dial. And, the 0.85-quart paint cup holds enough stain for most small and medium tasks — no stopping to refill.

Through a simple twist of the nozzle ears, you can spray in three different patterns — circular, vertical, and horizontal. Furthermore, you can rapidly complete the end-of-job cleaning in less than ten minutes. This is courtesy of the Lock-N-Go technology, which permits a simple parts breakdown — allowing for easy rinsing.

This is HomeRight’s entry-level stain and paint sprayer, hence, it may not provide enough grunt for pro-users or hardcore DIYers — but it’s ideal as a startup unit.

US-based HomeRight is a subsidiary of the well-known Wagner conglomerate. This merging of minds produces a variety of power tools for occasional fixer-uppers and dedicated professionals.

Pros

  • Ideal for newbies to paint spraying.
  • Material control dial.
  • Three spray patterns.
  • 0.85-quart paint cup.
  • Straightforward to clean.
  • Cord protector included.
Cons

  • Not the best stain sprayer for larger projects.
  • Solid stains may require some thinning.
  • Design
  • Functionality
  • Price
Our Rating: 4.5
If you need a stain sprayer for finishing work and smaller jobs, the Wagner 518080 Control Spray may be a suitable solution. It’s straightforward to use and the settings are adjustable to deal with the majority of small and medium-sized projects — fences, window frames, trim, and doors.

This unit includes a ground-based two-stage turbine, which places the weightiest part of the sprayer on the floor and not in your hand. Furthermore, there is enough power to handle stains and thinned latex. If you wish to change your fan pattern, you have the choice of round, vertical, and horizontal just by a simple turn of the nozzle.

A 20-foot hose allows a substantial reach when working with medium projects, eliminating the need to move the entire stain paint sprayer. Additionally, there are two different paint cups included — a 1-quart pro-grade metal container and a 1.5-quart plastic cup, as well as a detailed user manual.

Wagner prides itself on manufacturing durable power tools for pro contractors and DIYers alike for over seventy years. It has developed the Control Series for users that demand straightforward quality HVLP sprayers that deliver quality results.

Pros

  • Floor-standing base.
  • Delivers minimum overspray.
  • The option of three spray patterns.
  • Ideal for inexperienced sprayers.
  • Two different-size paint cups included.
Cons

  • Not suitable for larger projects.
  • Some mediums may require thinning.
  • Design
  • Functionality
  • Price
Our Rating: 4.3
For those seeking a dedicated DIY stain sprayer, the Wagner Opti Stain Plus may fit the bill. This unit is primarily designed for use with stain, sealer, and polyurethane on furniture, fencing, and other wood-based projects.

Less overspray is produced with this handheld HVLP, while a dual-fan turbine offers enough power for use on outdoor projects. At the business end, the Control Finish nozzle permits blemish-free finishes in three patterns — round, vertical and horizontal.

To control the flow of paint, a dial mounted on the trigger allows for fine adjustment — you can easily adapt to various small and midsize staining projects as well as differing degrees of coating viscosity.

Importantly, you have 360-degree spraying capability thanks to the flexible uptake tube — permitting you to work at any angle you desire, even upside down. The paint cup will hold up to 0.88-quart (28-ounces) of liquid — which should be more than adequate for many smallish and moderate staining projects.

This machine is encased in a durable ABS housing — ensuring protection from bumps and knocks that are possible when grafting. Furthermore, Wagner’s proprietary Lock-N-Go system allows for a rapid clean up as the unit breaks down into separate, easy-to-rinse-out components.

Wagner SprayTech’s Control Series is constructed with the sole purpose of delivering smooth finishes on small and midsize projects, when in use by a keen DIYer. The Opti Stain Plus is one of the junior models in this range but is still backed by tried and tested Wagner technology and experience.

Pros

  • The best handheld sprayer for stain.
  • Vertical, round, and horizontal spray patterns.
  • Attractive price point.
  • 360-degree spraying capability.
  • Handheld unit with compact paint cup.
Cons

  • Not suitable for larger projects.
  • Turbine power can’t be adjusted.
  • Design
  • Functionality
  • Price
Our Rating: 4.0
When you invest in a stain sprayer, there is no such thing as too many accessories — which is where the Scuddles paint sprayer excels. With this model, there are all kinds of gadgets and gizmos included to help you up your spraying game.

Before we get to the extras — the unit itself is lightweight yet powerful and boasts a long power cord — allowing an increased reach when compared to some competitor machines. Both air volume and coating output are straightforward to adjust, which permits spraying not only with stain, but higher-density paints too.

Now for the accompaniments. There are five nozzles of varying sizes (1.8 mm, 2.2 mm, and 2.6 mm), allowing for spraying with solid stains as well as the less viscous types. A sizable 1.05-quart (1000 ml) paint container is also present — and it’s simple to order extras so that you can have dedicated cups for different coatings.

Also included is a cleaning needle, cleaning brush, funnel, and two replacement suction straws — supplying you with pretty much everything you need to tackle the job.

Scuddles is one of the lesser-known brands in the paint spraying world and has only been around for a decade or so. However, this doesn’t mean that it’s an inferior company. The brand is becoming increasingly popular with DIYers and home improvers — who recognize the name from the camping, garden, and other home products it manufactures.

Pros

  • Comprehensive accessories pack.
  • 1200-watt motor.
  • Lengthy 6-foot power cord.
  • 1.05-quart (1000 ml) paint cup.
  • Adjustable air and coating output.
Cons

  • Operator’s manual could be more user-friendly.
  • Prone to clogging.
  • Design
  • Functionality
  • Price

Conclusion


Whether you’re a pro-contractor or weekend warrior, there should be a stain sprayer to match your needs. But remember, look out for the nozzle that’s included. You want one large enough to minimize the chance of clogging, but small enough so that you can precisely control where your stain ends up.

Similarly, power output needs to be just right, or better yet, fully adjustable. This will allow you to crank up the force for those larger sized fence panels or shed sides, as well as soft-pedal the unit for more intricate, detail finishing work.

A lightweight, portable unit will promote indoor and outdoor use; as stain can be used on outside tasks, such as garden sheds — and inside on furniture items. You also need to take into account whether you want to invest in a handheld unit with a paint cup or a cart-mounted design that can spray directly from the coating canister.

Cleaning up must also be anticipated. It’s all very well owning the best all-singing and all-dancing stain sprayer, but if it’s difficult to clean, you won’t want to use it — and if you neglect the cleaning, the life of your machine may be shortened considerably.
To sum it up.
If you have a multitude of staining work to complete, a decent stain sprayer is worth considering to save yourself valuable time and money.

Stain Spray Gun Frequently Asked Questions

Q: Can You Use Stain in a Paint Sprayer?

To answer the question, can you use a paint sprayer for stain? Yes, you can. You need to check that the operating pressure is suitable and ideally adjustable, plus that the nozzle size is appropriate — then you’re ready to go.

Q: Is It Better To Spray or Roll Stain on a Fence?

You can roll stain on a fence, but it will take you a lot longer than completing the job with an oil based stain sprayer. You also run the risk of not coating a slightly uneven surface sufficiently. This could result in you having to go over again with a touch-up brush to fill in the gaps.

Q: Is Semi-Transparent or Solid Stain Better?

It depends on what type of wood you’re spraying. If you plan to coat on older wood that’s been exposed to the elements — the grain may not be quite as pleasing to the eye as it once was — a solid stain will produce better effects.

However, if the wood is younger with a clearly defined grain, then a transparent stain will be best. The good news is that you can use a paint and stain sprayer for both applications.

Q: Can You Use a Backpack Stain Sprayer and Achieve Good Results?

To be honest, you’ll be hard-pressed to find a stain gun that’s mounted in a backpack style. The backpack sprayers tend to be geared for spraying pesticides and the like. What’s more, they don’t come with the features or pressure output found in an electric power stainer.

Q: Do I Have To Strip Stain Before Restaining?

To achieve the best results, you ideally want to remove any remaining stain on your item before you go ahead and respray it. If you don’t, then you risk the old stain peeling, which won’t allow your new stain coating the longest life — it will just peel off too.